CCM AER-TEC Suspension System
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CCM Hockey

AER-TEC —
Suspension
System

Role

Industrial Designer

Timeline

2021 — 2022

01Overview
Client
CCM Hockey
Disciplines
Industrial Design
Product Development
Lab & Field Testing
Branding
Duration
12 months

Led the design of the first cooling system in hockey protective equipment — and its integration across the full product line.

For decades, protective gear has been optimized for impact resistance, weight, and fit — but how the body handles heat had been left out of the equation. By engineering gaps between the body and the protective components, the system channels airflow, dissipates heat, and helps the player sustain performance through the game. Now the category standard.

02Market Study

Beyond
hockey.

Exploration of existing heat management solutions across sports — identifying the gap between recovery science and protective equipment design.

Market study — cross-discipline heat management
Cross-discipline scan Sport · Defence · Recovery
03Ideation

On paper.

Concept directions exploring how to introduce suspension and airflow channels into existing protective geometries.

Ideation sketches
Concept exploration Suspension · Airflow · Geometry
04Prototyping & Sampling

Made
physical.

Physical prototypes built and tested across categories — iterating on suspension geometry, airflow paths, and material combinations under real load.

Prototype iteration 01
Prototype iteration 02
Prototype iteration 03
Prototype iteration 04
Prototype iteration 05
Prototype iteration 06
Prototype iteration 07
Prototype iteration 08
Prototype iteration 09
Prototype iteration 10
Prototype iteration 11
05Lab Testing

Heat,
measured.

Thermal testing across all four product categories — quantifying airflow performance and heat dissipation against traditional constructions.

Shoulder pads thermal test
Elbow pads thermal test
Gloves thermal test
Shin guards thermal test
06Thermal Mapping

Proof.

Heat distribution mapped against traditional constructions — confirming the system's thermal performance under real conditions.

Thermal scan — without AER-TEC
Thermal scan — with AER-TEC
Glove thermal detail
07Fit Testing

On the
body.

The suspension system also enables protective components to overlap seamlessly, enhancing protection by eliminating gaps while maintaining full mobility.

Fit testing — component overlap
Fit testing — mobility
08The Line

The full kit.

Shoulder pads, elbow pads, gloves, and shin guards. The AER-TEC suspension system commercialized across CCM's full protective lineup — for both player and goalie.

AER-TEC full product line
Player + goalie lines Shoulders · Elbows · Gloves · Shins
09Outcomes

Industry
first.

A category, rethought — protected by patent, carried at retail, and setting a new standard for how protective equipment thinks about between-shift recovery.

01Patent
Patented
system.

Covering the whole suspension system, filed in both US and Canada.

02Commercial
4 categories
shipped.

Shoulders, elbows, gloves, and shins — commercialized across CCM's full protective lineup, for both player and goalie.

03Industry first
First cooling
system.

The first protective suspension system in hockey engineered for thermal performance and recovery — not just impact.

AER-TEC on ice
MJ Handfield — AER-TEC, CCM Hockey, 2022

Engineered
to breathe.

Got a category to crack open?